In Stock

Corrugated Mailer Boxes

Mailer Boxes

Ship your items safely with Thy Custom Boxes's strong mailer boxes! Great for sending gifts or products. Easy to assemble and protect what's inside.

Starting From: $0.49 Per Box

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    Product Overview

    Corrugated mailer boxes from Thy Custom Boxes are strong containers for sending your items through the mail. They are made of cardboard that has a wavy layer inside, like a sandwich. This wavy part makes the boxes extra sturdy so your things don't get squished or broken during shipping. Think of it like the airbags in a car, but for your packages. These boxes are different from regular cardboard boxes because they have flaps that fold and lock together. This means you usually don't need tape to keep them closed, which saves you time and money. They are also lightweight, so they won't add much to your shipping costs. They are like self closing envelopes but much stronger and bigger. Thy Custom Boxes's mailer boxes come in many different sizes. You can find a size that fits your small jewelry or a size that can hold books or even clothes. This variety makes them useful for many different things you might want to send. It's like having a set of drawers, each perfectly sized for what you need to store. Our corrugated mailer boxes are also good for the environment. They are made from materials that can be recycled, which means they can be used again to make new paper products. This helps to reduce waste and protect our planet. It’s like recycling your soda cans, but instead you're recycling your shipping boxes. They are a simple and responsible way to ship your goods. Finally, you can customize these boxes with your own designs or logos. This helps people remember your brand and makes your packages look more professional. It's like wearing a uniform that represents your company. Thy Custom Boxes provides a reliable and presentable packaging solution for all your shipping needs.

    Corrugated Mailer Boxes

    Corrugated Mailer Boxes

    All Custom Sizes & Shapes


    MOQ

    Starting from 100 Boxes


    Paper Stock

    10pt to 28pt (60lb to 400lb)
    Eco-Friendly Kraft, E-flute Corrugated,
    Bux Board, Cardstock


    Printing

    Digital (Standard and HD Print),
    Lithography, CMYK, CMYK + 1 PMS color,
    CMYK + 2 PMS colors


    Finishing

    Gloss Lamination, Matte Lamination,
    Gloss AQ, Gloss UV, Matte UV, Spot UV,
    Embossing, Foiling


    Included Options

    Die Cutting, Gluing, Scored,Perforation


    Proof

    Flat View, 3D Mock-up, Physical Sampling
    (On request)


    Turnaround

    5- 8 Business Days, RUSH


    Shipping

    Flat

    01
    Choose Your Box

    Start by browsing our extensive range of box styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.

    02
    Customize the Design

    Once you've chosen a box style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.

    03
    Select Materials and Finishes

    Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes, or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing, or specialty textures.

    04
    Review and Approve

    Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.

    05
    Production Begins

    Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that each box is crafted to perfection, adhering to the highest quality standards.

    06
    Shipment and Delivery

    With our efficient logistics network, we guarantee timely deliveries. As your boxes are packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way. Sit back and wait for your premium packaging to arrive at your doorstep./p>

    Corrugated Mailer Boxes

    Get Custom Corrugated Mailer Boxes Packaging That Reflects Your Brand

    Looking to make your Corrugated Mailer Boxes stand out in a competitive market? At Thy Custom Boxes, we help you do just that—by delivering high-quality, affordable packaging that’s tailored to your product’s identity. Every Corrugated Mailer Boxes box is made to fit your specifications, ensuring perfect size, shape, and finish for maximum impact.

    We understand that great packaging is more than just protection—it's a direct reflection of your brand. That’s why our team works closely with you to bring your Corrugated Mailer Boxes packaging concept to life. Whether you’re going for bold and modern or clean and classic, we offer the flexibility and support to get it right.

    All Corrugated Mailer Boxes orders benefit from our fast turnaround, low-cost structure, and free expert guidance from concept to completion. With Thy Custom Boxes, your product gets the packaging it deserves—without the high costs typically associated with custom design.

    Your Corrugated Mailer Boxes Deserves Packaging That Speaks for Itself

    Your Corrugated Mailer Boxes deserves packaging that not only protects but elevates its presence. At Thy Custom Boxes, we offer fully customizable packaging solutions designed to match the specific requirements of your Corrugated Mailer Boxes. From tailored dimensions to premium finishes, everything is built to enhance the value of your product.

    With Corrugated Mailer Boxes, you don’t just get a box — you get a branding tool. Our expert in-house design team offers free assistance to create packaging that aligns with your brand's identity and vision. Whether you need bold graphics, eco-friendly materials, or luxury features, we’ll help you craft packaging that leaves a strong impression.

    We provide free samples, fast nationwide shipping, and competitive pricing—making it easy to launch or relaunch your Corrugated Mailer Boxes without stretching your budget. Whether you're a small business or an established company, Thy Custom Boxes is your trusted partner for custom Corrugated Mailer Boxes packaging that drives recognition, builds trust, and supports long-term success.

    Corrugated Mailer Boxes
    4.9
    75 reviews
    Sarah Thompson
    Sarah Thompson
    2 months ago

    Thy Custom Boxes gave my handmade candle business a whole new look. Their custom packaging made my brand feel premium, and customers always comment on how beautiful the boxes are!

    Michael Reynolds
    Michael Reynolds
    5 months ago

    I ordered branded mailer boxes, and they arrived quickly with perfect printing. The colors were vibrant, and the box quality was top-notch. Highly recommend Thy Custom Boxes for reliable service.

    Emma Carter
    Amanda Brooks
    a month ago

    Thy Custom Boxes gave me beautiful custom packaging at a price that worked for my budget. It looked expensive but was very affordable. Great for any startup or small business!

    Kevin Harris
    Kevin Harris
    2 months ago

    Their team helped me finalize my design and even suggested improvements. I felt taken care of the whole way through. Thy Custom Boxes offers incredible support and great packaging.

    Rachel Green
    Rachel Green
    a week ago

    Their team helped me finalize my design and even suggested improvements. I felt taken care of the whole way through. Thy Custom Boxes offers incredible support and great packaging.

    Brian Mitchell
    Brian Mitchell
    2 months ago

    Loved that they offer sustainable materials without compromising style. The kraft boxes were sturdy and printed beautifully. A must-use vendor if you care about the planet and your packaging!

    Emily Watson
    Emily Watson
    5 months ago

    Used Thy Custom Boxes for a limited edition product launch. The custom printed boxes looked amazing on social media and helped me sell out in days. Super happy with the outcome.

    David Cooper
    David Cooper
    a month ago

    I run a monthly subscription box and switched to Thy Custom Boxes. My churn rate dropped because customers love the new packaging! Sturdy, colorful, and well-designed.

    Melissa Sanders
    Melissa Sanders
    2 months ago

    I’ve tried a few packaging companies, but Thy Custom Boxes stood out. Their attention to detail, fast turnaround, and quality materials are unmatched. Great experience overall.

    Joshua Bennett
    Joshua Bennett
    a week ago

    Ordering was simple, customer service was helpful, and the price was competitive. The boxes turned out exactly how I envisioned. I’ll be using Thy Custom Boxes again for sure.

    Megan Foster
    Megan Foster
    a week ago

    Every time I ship out a package, I get compliments on the box. Thy Custom Boxes helped turn my packaging into a marketing tool. Worth every penny.

    Tyler Simmons
    Tyler Simmons
    a week ago

    I needed packaging for a corporate event, and Thy Custom Boxes delivered on time and with amazing quality. Guests were impressed, and I’ll be ordering again next quarter.

    Learn More About Corrugated Mailer Boxes

    Corrugated Mailer Boxes from Thy Custom Boxes are strong cardboard boxes that are made for shipping things safely through the mail. Think of them like a suit of armor for your products. They're designed to protect what's inside from getting bumped, crushed, or otherwise damaged while they travel from you to your customer.

    What are Corrugated Mailer Boxes Made Of?

    These boxes aren't just made of ordinary cardboard. They're made of something called corrugated cardboard. Corrugated cardboard has three layers of paper. There's a wavy layer in the middle, like a bunch of hills and valleys glued between two flat layers. This wavy layer gives the boxes extra strength and helps them resist bending and breaking. It's like the support beams in a building, but made of paper.

    Why Use Corrugated Mailer Boxes?

    There are lots of reasons to use our corrugated mailer boxes. First and most important, they protect your products. Nobody wants to receive a broken or damaged item. Using a strong box like this reduces the chances of that happening. This makes your customers happy and saves you money on returns and replacements.

    Second, they are easy to use. Most of our mailer boxes are designed to fold and close easily. You don't need a lot of tape or special tools to put them together. This saves you time and effort when you're packing your orders. It's like putting together a puzzle, but much simpler.

    Third, corrugated mailer boxes are lightweight. This is important because the heavier your package, the more it costs to ship. These boxes provide good protection without adding a lot of extra weight. This helps you keep your shipping costs down. Think of it as getting strong protection without carrying a heavy load.

    Fourth, they are good for the environment. Corrugated cardboard is often made from recycled materials, and it can be recycled again after it's used. This makes it a more sustainable packaging option compared to some other materials. Choosing these boxes helps reduce waste and protect our planet.

    Different Sizes and Styles

    Thy Custom Boxes offers corrugated mailer boxes in many different sizes. We have small boxes for jewelry or small electronics, medium boxes for clothing or books, and large boxes for bigger items like toys or home goods. We also have different styles of boxes. Some have flaps that fold over and tuck in, while others have locking tabs for extra security. This means you can find the perfect box to fit your specific needs.

    Besides standard brown boxes, we can also provide boxes in different colors or with your company logo printed on them. This helps you promote your brand and make a good impression on your customers. Imagine your customer receiving a package that looks professional and shows off your company name. It creates a positive feeling before they even open the box.

    How to Choose the Right Size

    Choosing the right size box is important. You want a box that's big enough to hold your product comfortably, but not so big that there's a lot of empty space. If there's too much empty space, your product can move around during shipping and get damaged. Measure your product carefully and add a little extra space for packing materials like bubble wrap or packing peanuts. This will help keep your product safe and secure.

    How to Assemble and Pack Your Boxes

    Assembling our corrugated mailer boxes is usually quite simple. Most boxes come flat and need to be folded into shape. Just follow the creases and folds to create the box. You might need to use a little tape to secure the bottom and top flaps. Once the box is assembled, carefully place your product inside. Add packing materials around your product to fill any empty spaces and prevent it from moving around. Seal the box securely with packing tape. Make sure the tape covers all the seams to prevent the box from opening during shipping.

    Where Can You Use Corrugated Mailer Boxes?

    Our boxes are perfect for many different uses. If you run an online store, these boxes are essential for shipping your products to customers. If you need to mail gifts to family and friends, these boxes will protect your presents. If you're moving to a new house, these boxes are great for packing and transporting your belongings. Basically, any time you need to ship or transport something that needs protection, corrugated mailer boxes are a good choice.

    Thy Custom Boxes's commitment is to providing reliable and durable packaging solutions. We understand the importance of protecting your items during shipping, and our corrugated mailer boxes are designed with that in mind. We strive to offer a variety of sizes and styles to meet your needs, all while focusing on sustainability and customer satisfaction. We want to be your trusted partner in packaging.

    At Thy Custom Boxes, we make it easy to elevate your Mailer Boxes packaging with low minimum order quantities starting at just 100 units. Our quick turnaround time of 8–10 business days ensures that your custom boxes arrive promptly—without compromising on quality. Whether you're a startup or an established brand, we provide complete design support to help you create eye-catching, functional packaging that reflects your identity. We take pride in offering personalized service from start to finish. Need a quote, help finalizing artwork, or guidance on material options? Our friendly team is available 24/7 to assist you every step of the way. Reach out to us anytime via live chat, email at sales@thycustomboxes.com, or call +1 (970) 333 5485. At Thy Custom Boxes, your satisfaction is our priority. Let us bring your Mailer Boxes packaging to life with speed, quality, and care.

    Frequently Asked Questions

    Getting a quote is simple! Just complete our online form with your requirements, and our team will quickly respond with a competitive quote.

    Our minimum order quantity for the Corrugated Mailer Boxes is 100 units.

    The delivery period for these boxes typically spans 8 to 10 business days, although this timeframe may vary based on the order quantity.

    Yes, our packaging is entirely eco-friendly.

    We offer fully customizable boxes in shape, style, size, and color. You can choose from our wide add-ons to further customize the box.

    Order a Sample Kit

    "Get a Free Consultation and Order Your Sample Kit to Feel Confident in Choosing Thy Custom Boxes as Your Trusted Packaging Partner."