Rigid Mailers

Rigid mailers are tough envelopes. They’re made to protect important papers and small items when they travel through the mail. Think of them like a shield for your stuff, keeping it safe from bending, crushing, and other damage. Thy Custom Boxes makes these mailers strong so your items arrive in great shape.

What are Rigid Mailers Made Of?

Our rigid mailers are usually made from thick cardboard. This cardboard is much stronger than the paper you use for writing. It’s sturdy enough to handle being thrown around and stacked under other packages. Some mailers have extra layers of protection inside or outside to make them even more resistant to damage. The goal is to provide a secure covering that keeps your items safe and sound. We also think about the environment. Many of our rigid mailers are made from recycled materials, which helps reduce waste and is good for the planet.

Why Use Rigid Mailers?

Imagine sending a photograph or a certificate in a regular envelope. It could easily get bent or folded during shipping. This is where rigid mailers come in handy. They prevent bending and folding, ensuring your items stay flat and undamaged. They're perfect for things that need to arrive in perfect condition. This includes photos, documents, artwork, and even some small products that are fragile. Businesses use them to send important contracts or brochures. People use them to send gifts or keep memories safe. Essentially, if you want something to arrive looking as good as when you sent it, choose a rigid mailer.

What Can You Send in Rigid Mailers?

Rigid mailers are useful for sending a lot of different things. Here are some common examples: photos, important documents like birth certificates or diplomas, artwork such as prints and small paintings, postcards, invitations, CDs and DVDs, marketing materials like brochures and flyers, and small, flat items like jewelry or crafts. It's important to check the size and weight limits of the mailer and the postal service you are using. You want to make sure everything fits comfortably without putting too much strain on the mailer. You also need to make sure you put enough postage on it so that it can be delivered without any problems.

Sizes and Styles of Thy Custom Boxes Rigid Mailers

Thy Custom Boxes offers rigid mailers in many sizes. This means you can find one that fits your specific item perfectly. Smaller sizes are great for photos or postcards. Larger sizes can accommodate documents or even small books. We also offer different styles. Some mailers have a peel and seal closure, which makes them easy to use. Just peel off the strip and press to seal the envelope. Others have a tuck flap closure, which you fold over to secure the contents. Some of our mailers are white, while others are kraft brown. The color might not seem important, but it can affect how professional your package looks. White mailers often look cleaner and more formal, while brown mailers have a more rustic and natural feel.

How to Pack Items in Rigid Mailers

Packing your items correctly inside a rigid mailer is important for maximum protection. First, make sure your item fits snugly inside the mailer without being too tight. If there's too much empty space, the item can shift around during shipping and get damaged. If the item is very delicate, consider wrapping it in bubble wrap or tissue paper before placing it in the mailer. This provides an extra layer of cushioning. Center the item in the mailer to distribute the weight evenly. Close the mailer securely, whether it's a peel and seal or a tuck flap closure. Add a shipping label with clear and accurate information. It’s best to use a printed label rather than handwriting, to ensure it’s easy to read. This will help prevent delays or misdelivery.

Benefits of Choosing Thy Custom Boxes Rigid Mailers

Choosing Thy Custom Boxes rigid mailers means you’re choosing quality and reliability. Our mailers are made to withstand the rigors of the mailing process, protecting your valuable items from damage. They are simple to use, saving you time and effort when packing your shipments. We also offer competitive prices, making our mailers an affordable solution for your mailing needs. We care about the environment, which is why many of our mailers are made from recycled materials. By using our rigid mailers, you can be confident that your items will arrive safely and securely, while also reducing your environmental impact. Our customer service team is always available to answer any questions you may have and help you choose the right mailer for your specific needs. We want to make sending your items as easy and stress free as possible.

Where to Buy Thy Custom Boxes Rigid Mailers

You can buy Thy Custom Boxes rigid mailers directly from our website. We offer a wide selection of sizes and styles to meet your specific needs. You can also find our mailers at many office supply stores and online retailers. Check our website for a list of authorized dealers near you. We offer bulk discounts for businesses and organizations that need to purchase large quantities of mailers. This can save you a significant amount of money in the long run. We also offer fast and reliable shipping, so you can get your mailers quickly and start protecting your shipments right away. Buying from Thy Custom Boxes means you are getting a quality product that we stand behind.

At Thy Custom Boxes, we make it easy to elevate your Custom Rigid Boxes packaging with low minimum order quantities starting at just 100 units. Our quick turnaround time of 8–10 business days ensures that your custom boxes arrive promptly—without compromising on quality. Whether you're a startup or an established brand, we provide complete design support to help you create eye-catching, functional packaging that reflects your identity. We take pride in offering personalized service from start to finish. Need a quote, help finalizing artwork, or guidance on material options? Our friendly team is available 24/7 to assist you every step of the way. Reach out to us anytime via live chat, email at sales@thycustomboxes.com, or call +1 (970) 333 5485. At Thy Custom Boxes, your satisfaction is our priority. Let us bring your Custom Rigid Boxes packaging to life with speed, quality, and care.